ID Grinder

EGI-150 Single Spindle Grinder

EGI-150 Single Spindle Grinder

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Feature

Complete one piece cartridge spindle can avoid the eccentricity of spindle housing and reduces the heat increase for spindle longevity.

The spindle head design places the center of gravity at the rear portion to help balancing the whole spindle mechanism to increase spindle accuracy and loading capacity.

Spindle driven by servo motor offers optimum speed and torque performance.

X axis lower slide design offers easy adjustment of the workhead for grinding parts with different lengths.

Machine incorporates roller type linear guide ways for X/Z/Y axes for high dynamic rigidity and better loading capacity. This drastically increases the grinding accuracy.

C1 grade precision ball screw with large leading pitch is used to achieve high accuracy.

Low-gravity base structure, with slant bed design for better coolant draining and grinding swarf removal.

Complete one piece cartridge spindle can avoid the eccentricity of spindle housing and reduces the heat increase for spindle longevity.

The spindle head design places the center of gravity at the rear portion to help balancing the whole spindle mechanism to increase spindle accuracy and loading capacity.

Spindle driven by servo motor offers optimum speed and torque performance.

X axis lower slide design offers easy adjustment of the workhead for grinding parts with different lengths.

Machine incorporates roller type linear guide ways for X/Z/Y axes for high dynamic rigidity and better loading capacity. This drastically increases the grinding accuracy.

C1 grade precision ball screw with large leading pitch is used to achieve high accuracy.

Low-gravity base structure, with slant bed design for better coolant draining and grinding swarf removal.

Grinding Example

Standard grinding cycles and multi-steps graphic

Inner through

2 Step straight hole

Inner through hole + outer end-face

Inner blind hole + Inner end-face

Inner taper

 

Inner blind hole + ID chamer

Inner radius groovin

Inner through hole + Inner radius

Multi-step grinding

Profile grinding

Form grinding

Specification

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Model EGI-150 CNC
General capacity
Max. grinding ID φ7.87"
Max. grinding OD φ11.8"
Swing over workhead φ19.6"
Max. grinding depth 10.2"
Max. weight of workpiece 110 Lbs.
Max. length of workpiece 11.8"
Type of workhead Single feeding wheelhead
Workhead (X Axis)
3-Jaw chuck Hydraculic - 8"/10"(opt.)
Swiveling angle range +15°~ -5°
Manual travel distance (toward Z axis) 9.8"
Spindle speed (infinite variable) 0~1000 (Variable speed) rpm
Servo motor rated power 1.8(F)/2.2(M) kw
Grinding weelhead(Y axis)
OD grinding wheel size N/A
ID grinding wheel size N/A
Max. spindle speed N/A
Spindle motor/ max. torque N/A
Grinding Wheelhead (Z axis)
OD grinding wheel size N/A
ID grinding wheel size φ3.9"
End-Surface grinding spindle (Opt.Z2) φ3.1"(CBN)
Max. spindle speed 20,000 (std.) rpm
Spindle motor/ max. torque 3.75Kw / 13Nm
X axis
Travel 12.2"
Rapid feedrate 314" In/min
Heidenhain linear scale resolution 0.000002"
Min. increment 0.000010"
Servo motor rated power 1.8(F)/2.2(M) Kw
Y axis
Travel N/A
Rapid feedrate N/A
Min. increment N/A
Servo motor rated power N/A
Z axis
Travel 13.7"
Rapid feedrate 314" In/min
Min. increment 0.000010"
Servo motor rated power 1.8(F)/2.2(M) Kw
Motor
Hydraulic motor 0.75 Kw
Coolant pump 0.37+0.18 Kw
Machine
Net weight 11203 Lbs.
Gross weight 12125 Lbs.
Packing size (L x W x H) 132"x88"x77"

Accessories

Standard Accessories
Control system: Mitsubishi M80 or FANUC 0i-TF with 10.4” screen
Three-direction dresser stand x 1 set, diamond dresser x 3 pcs
Wheel spindle surface detecting & crash control system (current indicator)
Grease type grinding wheel spindle: (Select 2 pc from 8,000~50,000RPM)
Hydraulic 8" 3-jaw chuck (w/ solid roary cylinder)
MPG handwheel: EGI 2 Axes, EGM 3 Axes control
X Axis Heidenhain linear scale (resolution 0.05 um)
Electricity cabinet w/ heat exchanger
Workhead spindle A2-6 (2.55" thru-hole)
Automatic lubrication system
4-color indication signal light
Levelling bolts and blocks
Tools & tool box
Electrical wiring diagram
Operation manual & part lists
Full-enclosed splash guard
Standard coolant tank 140L
Electrical lubricator
LED working light
Optional Accessories
Mitsubishi controller (M80) dressing program: Radius / Taper / Multiple step / form shape
Mitsubishi controller (M80) iGrind program
Coolant system with magnetic separator & paper filter
Coolant system with magnetic separator
Coolant system with paper filter
CE standard electrical cabinet
Electrical cabinet air conditioner
Grease type grinding wheel spindle
Oil mist type grinding wheel spindle
Safety door lock
Manual strong type 7" 3-jaw chuck
Oil & mist collecting system
Spindle oil mist lubrication system
ID auto. gauging device
Diamond roller dressing device
Dressing sensor system
Soft-Jaw turning assembly
B axis linear scale w/ digital readout

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